An Offroad Grit RV with solar across the roof and its ute, from the airAn Offroad Grit RV set up on a clifftop above the ocean at duskAn Offroad Grit RV at sunset on an outback plain, with a family out frontAn Offroad Grit RV beside a lake at sunrise, with a tinnie on the waterAn Offroad Grit RV and ute on a white-sand beach by turquoise water, from the airAn Offroad Grit RV and ute in red desert country, past an old rusted carTowing an Offroad Grit RV through dry country, from the airAn Offroad Grit RV from behind on a bush road, from the air

Custom composite caravans · Caboolture, Queensland

Your van.
Built your way.

Every Offroad Grit RV is designed with its owner and handbuilt in our own Caboolture factory. Full composite, on the chassis that suits how you tow. No production line.

Starting at$199,990inc. GST
Get a quote Explore the chassis
16'–25'6
built to your length and layout.
100%
composite body and floor. No timber.
2
builds a month, so every van gets our full attention.
4
chassis types, from 3,500 to 4,500 kg ATM.

Sound familiar?

We built our vans to fix these.

The things people tell us at the factory, again and again. Here's what we do about them.

An Offroad Grit RV being towed down a bush road

“Most off-road vans are too heavy for my tow vehicle.”

The Escape and Edge LTC start at 3,500 kg ATM, and our composite build and lightweight cabinetry keep the tare down so you keep your payload.

Find your chassis

An Offroad Grit RV crossing a river in the Kimberley

“I've seen what water does to timber vans.”

There's no timber anywhere in ours. A one-piece composite floor, sandwich-panel walls and roof, and PVC cabinetry. Nothing to swell or rot.

How we build

Inside a custom Offroad Grit RV, looking through the lounge

“None of the layouts out there suit how we travel.”

We don't have a model range. Your floor plan is drawn around you: who's coming, how long you go for, and where.

See our builds

PVC cabinetry fitted into a composite van body

“Things rattle loose on corrugations.”

Every cabinet is bonded in, and aluminium extrusions reinforce where the floor meets the walls. Nothing to work loose.

How we build

The Offroad Grit RV customer portal

“I'd be handing over a lot of money and hoping for the best.”

Your customer portal shows every item, every choice and photos of your build. Visit the factory by appointment.

How the portal works

The Offroad Grit RV team in front of a finished van

“Who do I call when something goes wrong out there?”

Us. You'll talk to the people who built your van, not a call centre.

Talk to us

Rear quarter of an Offroad Grit RV composite caravan with spare wheel and storage boxes, beside the water

Why composite

Boat-built thinking. No timber, anywhere.

Mark built boats before he built caravans. Boats teach you what water, heat and corrugations do to timber over time. So every Offroad Grit RV is full composite, built under our own roof.

Seamless floor
One piece of fibreglass-infused PVC. No seams or joins to leak.
Sandwich walls and roof
Fibreglass panels bonded to an XPS foam core.
Lightweight cabinetry
PVC Versaboard instead of timber ply. Lighter, won't swell or rot, and leaves more payload for your gear. Upgrade to Cablite laminated PVC to save even more.
Reinforced joins
Aluminium extrusions where the floor meets the walls, and every cabinet bonded in.

How we build

How it works

Simple from first chat to handover.

Get a quote
  1. 01
    Have a chat
    Call or send an enquiry. Tell us your tow vehicle, who's coming and where you want to go.
  2. 02
    Chassis and floor plan
    We work out the right chassis, length and floor plan with you. No detailed design yet.
  3. 03
    Lock in your build slot
    Your quote in writing and your build month locked in.
  4. 04
    Design it in your portal
    Now we get stuck into the detail, item by item, in your own customer portal.
  5. 05
    Build and handover
    Follow the build in your portal, visit by appointment, then we walk you through every system.
Your own customer portal.

Every item in your van, standard and upgraded, with options and prices beside each one. Ask questions, sign off each section and watch the build in photos. Rachel shows you around in 3 minutes.

See how we design

Our builds

No two the same.

See all builds

Including the 23'6 we built for Miriam and Chris from Aussie Destinations Unknown, full-time travellers since 2020, from Bitter Springs to Arnhem Land.

Rear of the 23 foot 6 build for Aussie Destinations Unknown among trees
23'6 for ADU
Built for full-time travel
23 foot Extreme chassis custom build
23' Extreme
Family layout · 4,500 kg ATM
21 foot bunk van outside the factory
21' bunk van
Family layout with bunks

What owners say

5 stars on Google.

Read all our Google reviews ↗
★★★★★
“If we could put 10 stars we would! … The quality of build and attention to details were impeccable. … Now having had our van for almost 2 years, we are still just as much in love with it as the day we got it. The initial experience, build process and after care has been 100%.”
Nicole Bailey · Google review · 3 months ago
★★★★★
“After almost two years of ownership, we still love our van as much as the day we picked it up. … Having done many offroad trips including the Oodnadatta Track, Fraser Island and heaps of inland 4WD tracks we have had nothing break, fall out or come loose.”
Mick T · Google review · 6 months ago
★★★★★
“… we're touring the country in an ORG and could not be happier, the personalised attention, build quality, customisation, top shelf components, backup and experience that Off Road Grit provide is second to none.”
Bri Houghton · Google review · 6 months ago
★★★★★
“Customising wasn't an issue. If something was not possible Mark took the time to explain why and always offered alternatives. The build quality is exceptional as is the after sales service.”
John Lever · Google review · 6 months ago
★★★★★
“We have purchased The Scout Series as a 19'6 Plus … We tow with a 300 Series so the chassis we went with is the Escape. The Scout tows so well behind the Cruiser and allows us to get to all the hidden gems with no trouble at all.”
MB · Google review · 6 months ago
★★★★★
“We were one of the first 5 vans built with them and the one on one contact that you have with Mark and Rachel from start to finish is just amazing. When you turn up for Handover Day you have become part of the family.”
Sheryl Lewis · Google review · a year ago
★★★★★
“Having travelled for 4 weeks and just over 4,000 kms we are confidently impressed with the total build, visual appearance and workmanship. Love the disc brakes and Cruisemaster ATX3 suspension.”
M and R · Google review · a year ago
★★★★★
“From start to finish, Mark and Rachel (and later Shaun) offered us everything we wanted with the added bonus of being reasonably priced. … Every single inch of this van is exactly what we asked for and needed. What a pleasure it was to deal with Offroad Grit RV!”
Katrina Starkey · Google review · a year ago
★★★★★
“Thanks to Mark, Rachel, Shaun and the team at Offroad Grit RV for building a very comfortable caravan. We have been living in our 20' Escape Series caravan for 5 months and are loving Grit027!”
Sally Rose · Google review · 6 months ago

Free brochure

Get the brochure.

Our chassis, how we design, the full standard inclusions list, floor plans and real builds, in one 12-page PDF. Pop in your details and it's yours.

We only use your details to send the brochure and follow up about your van. No spam.

Inside our Caboolture factory: a chassis being fitted out in front of two finished vans

Started in a back-yard shed

You'll deal with us. Not a sales floor.

Mark and Rachel started Offroad Grit RV in a shed in Beerwah in 2022 and now build from their own factory in Caboolture. You talk to the owners from the first chat to long after handover.

  • Everything in writing. Quote, floor plan and build slot locked in before design starts.
  • Built in-house. Chassis, body, cabinetry, plumbing and electrical boards. Only the upholstery is made outside.
  • Help on the road. Our team can access your system remotely to fault-find.

Factory visits are by appointment. See builds at every stage and meet the people who'll build yours.

Our story

Tell us how you travel. We'll take it from there.

Start with a quick enquiry or a call. We'll work out your chassis and floor plan together.

Get a quote Download the brochure Call 1800 595 444